Volvo 400 Series Recall R/1996/058: Possibility Of An Underbonnet Fire, Who Is Affected And What To Do

DVSA reference R/1996/058. Data updated daily from DVSA.

Urgent
How serious
30 Aug 1996
Launched
92,823
vehicles in the UK
R/1996/058
DVSA reference

Volvo recalled 400 Series vehicles built between 1 January 1991 and 31 December 1995. A faulty electrical connection at the rear of the alternator can cause arcing with a possible risk of an underbonnet fire. The recall notice describes the fix as: :- A) The installation of a line fuse between the battery and the B+ connection on the alternator. B) Install a non rotational device at the B+ connection at the rear of the alternator. Any B+ cable showing signs of damage. You won't usually pay for it.1

What’s Wrong

A faulty electrical connection at the rear of the alternator can cause arcing with a possible risk of an underbonnet fire.

DVSA's Original Wording

Concern: POSSIBILITY OF AN UNDERBONNET FIRE Defect: A faulty electrical connection at the rear of the alternator can cause arcing with a possible risk of an underbonnet fire. Remedy: Recall the affected vehicles for:- A) The installation of a line fuse between the battery and the B+ connection on the alternator. B) Install a non rotational device at the B+ connection at the rear of the alternator. Any B+ cable showing signs of damage

Contains public sector information licensed under the Open Government Licence v3.0.

The Risk

If the fault occurs, the recall notice says it could cause arcing with a possible risk of an underbonnet fire.

The Fix

The recall notice describes the fix as: :- A) The installation of a line fuse between the battery and the B+ connection on the alternator. B) Install a non rotational device at the B+ connection at the rear of the alternator. Any B+ cable showing signs of damage.

Are You Affected?

400 Series built between 1 January 1991 and 31 December 1995 may be included. Volvo estimates 92,823 vehicles in the UK. Enter your registration to check, then confirm by VIN with Volvo, because not every car in the date range may be included.

What To Do Now

  1. Check your car by registration above, then by VIN with Volvo.
  2. Book with any franchised Volvo dealer, quoting the DVSA reference R/1996/058. See how to get a Volvo recall fixed.
  3. Follow the letter's instructions until the repair is done. See can you drive a car with a recall?.
LaunchedVehicle and faultSeverityReference
400 SeriesChafing of injector cable harnessUrgentR/1992/041
XC40CMA cell modulesUrgentR/2026/272
EX30, EX30CCHV BatteryUrgentR/2025/559
S60, S90, V60, V90 and 2 moreCell ModulesUrgentR/2025/117
S60, V60, XC40During driving or idle the O-Ring may become twisted or break. Should this occur there could be an oil leak a message for low engine oil level displayed in the vehicle or an unusual smell in the cabin. In a worst case scenario this could cause a thermal eventUrgentR/2023/263

This is one of 175 Volvo recalls in DVSA’s data. The Volvo recall launched before it was R/1995/071 on 15 Dec 1995, for possibility of short circuiting with fire risk. The one launched after it was R/1996/099 on 25 Oct 1996, for possibility of throttle sticking. You can also see every Volvo recall, all recalls launched in 1996 and fire risk recalls across every make.


Source: DVSA recall R/1996/058, launched 30 August 1996. Data updated 15 October 2026. How we grade urgency.

Sources

  1. The Code does not itself say repairs are free. GOV.UK guidance says "You will not usually have to pay for any repairs or parts under a safety recall." gov.uk Checked 15 Oct 2026.