Volvo S60, S80, V70 And 1 More Recall R/2004/216: Electric Cooling Fan May Overheat, Who Is Affected And What To Do

DVSA reference R/2004/216. Data updated daily from DVSA.

Urgent
How serious
23 Dec 2004
Launched
35,024
vehicles in the UK
R/2004/216
DVSA reference

Volvo recalled S60, S80, V70 and 1 more vehicles. Volvo have identified that due to certain climatic conditions the electric cooling fan may overheat and in extreme cases cause a fire within the engine bay. The dealer will replace the cooling fan assembly. You won't usually pay for it.1

What’s Wrong

Volvo have identified that due to certain climatic conditions the electric cooling fan may overheat and in extreme cases cause a fire within the engine bay.

DVSA's Original Wording

Concern: ELECTRIC COOLING FAN MAY OVERHEAT Defect: Volvo have identified that due to certain climatic conditions the electric cooling fan may overheat and in extreme cases cause a fire within the engine bay. Remedy: Recalled vehicles will have the cooling fan assembly replaced.

Contains public sector information licensed under the Open Government Licence v3.0.

The Risk

The recall notice describes the concern as: electric cooling fan may overheat.

The Fix

The dealer will replace the cooling fan assembly.

Are You Affected?

S60, S80, V70 and 1 more may be included. Volvo estimates 35,024 vehicles in the UK. Enter your registration to check, then confirm by VIN with Volvo, because not every car in the date range may be included.

What To Do Now

  1. Check your car by registration above, then by VIN with Volvo.
  2. Book with any franchised Volvo dealer, quoting the DVSA reference R/2004/216. See how to get a Volvo recall fixed.
  3. Follow the letter's instructions until the repair is done. See can you drive a car with a recall?.
LaunchedVehicle and faultSeverityReference
S60, S90, V60, V90 and 2 moreCell ModulesUrgentR/2025/117
S60, S90, V60, V90 and 3 morePush RoadUrgentR/2024/446
S60The passenger air bag may not have been correctly securedUrgentR/2023/340
S60, V60, XC40During driving or idle the O-Ring may become twisted or break. Should this occur there could be an oil leak a message for low engine oil level displayed in the vehicle or an unusual smell in the cabin. In a worst case scenario this could cause a thermal eventUrgentR/2023/263
C40, S60, S90, V60 and 6 moreThere may be a potential software error in the brake control moduleUrgentR/2023/025

This is one of 175 Volvo recalls in DVSA’s data. The Volvo recall launched before it was R/2004/012 on 26 Jan 2004, for possible suspension collapse. The one launched after it was R/2005/046 on 2 Mar 2005, for windscreen may separate from support areas on impact. You can also see every Volvo recall, all recalls launched in 2004 and fire risk recalls across every make.


Source: DVSA recall R/2004/216, launched 23 December 2004. Data updated 15 October 2026. How we grade urgency.

Sources

  1. The Code does not itself say repairs are free. GOV.UK guidance says "You will not usually have to pay for any repairs or parts under a safety recall." gov.uk Checked 15 Oct 2026.