Volvo S40, V50 Recall R/2006/090: Fuel May Leak: Possibility Of Fire, Who Is Affected And What To Do
- Urgent
- How serious
- 15 May 2006
- Launched
- 932
- vehicles in the UK
- R/2006/090
- DVSA reference
Volvo recalled S40, V50 vehicles. The fuel line is sensitive to the extreme temperatures that occur in the area where the turbo and exhaust manifold are located. The dealer will replace the existing fuel line with one made from Teflon which is capable of withstanding the extreme temperatures encountered. You won't usually pay for it.1
What’s Wrong
The fuel line is sensitive to the extreme temperatures that occur in the area where the turbo and exhaust manifold are located. This can result in a fuel leak a non-start and in extreme cases a fire.
DVSA's Original Wording
Concern: FUEL MAY LEAK - POSSIBILITY OF FIRE Defect: It has been identified that the fuel line is sensitive to the extreme temperatures that occur in the area where the turbo and exhaust manifold are located. This can result in a fuel leak a non-start and in extreme cases a fire. Remedy: Recalled vehicles will have the existing fuel line replaced with one made from Teflon which is capable of withstanding the extreme temperatures encountered.
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The Risk
If the fault occurs, the recall notice says it could result in a fuel leak a non-start and in extreme cases a fire.
The Fix
The dealer will replace the existing fuel line with one made from Teflon which is capable of withstanding the extreme temperatures encountered.
Are You Affected?
S40, V50 may be included. Volvo estimates 932 vehicles in the UK. Enter your registration to check, then confirm by VIN with Volvo, because not every car in the date range may be included.
Which Car Is It?
Choose the make and model so we can match recalls to your car.
What To Do Now
- Check your car by registration above, then by VIN with Volvo.
- Book with any franchised Volvo dealer, quoting the DVSA reference R/2006/090. See how to get a Volvo recall fixed.
- Follow the letter's instructions until the repair is done. See can you drive a car with a recall?.
Related Recalls
| Launched | Vehicle and fault | Severity | Reference |
|---|---|---|---|
| S40, V50Exhaust sleeve may detach | Low | R/2013/156 | |
| C30, S40, V50Loss of drive | Urgent | R/2013/046 | |
| C30, C70, S40, V50Fluid may leak into wiring harness which may cause fire | Urgent | R/2011/163 | |
| C30, C70, S40, V50Clutch pedal mechanism may fail | Stop driving | R/2011/127 | |
| C30, S40, V50Brakes may not perform as expected | Urgent | R/2011/075 |
This is one of 175 Volvo recalls in DVSA’s data. The Volvo recall launched before it was R/2006/089 on 10 May 2006, for steering may fail. The one launched after it was R/2006/196 on 20 Oct 2006, for short circuit to cabin heater. You can also see every Volvo recall, all recalls launched in 2006 and fire risk recalls across every make.
Source: DVSA recall R/2006/090, launched 15 May 2006. Data updated 15 October 2026. How we grade urgency.
Sources
- The Code does not itself say repairs are free. GOV.UK guidance says "You will not usually have to pay for any repairs or parts under a safety recall." gov.uk Checked 15 Oct 2026.