Volvo XC90 Recalls In The UK: Every Safety Recall By Year And Build Date, And What To Do
The Volvo XC90 has 43 UK safety recalls in DVSA records, 13 of them since 2020. The most common faults involve seat belts and fire risk. Enter your registration to see which apply to your car; you won't usually pay for a recall repair.1
Which Car Is It?
Choose the make and model so we can match recalls to your car.
Most recent Volvo XC90 recalls are software updates shared across Volvo's larger cars. R/2020/073 updated the automatic emergency braking software on the XC90 and other models, covering 56,385 vehicle-records, and R/2023/025 fixed a possible software error in the brake control module. R/2021/205 dealt with a 15-amp fuse that could blow and stop some systems working. These are usually quick dealer visits. Plug-in hybrid XC90s have had battery cell module recalls (R/2025/117); follow any charging advice in your letter. See electric car recalls. Older XC90s have a longer history, including a steering recall in 2006 (R/2006/089) and a rubber fuel hose that could crack (R/2018/377). Seat belts, brakes and fire risks are joint most common types of XC90 recall overall. As a seven-seat family car, the XC90 is often sold on to a second family, so check before you buy. Any Volvo retailer can confirm by VIN.
XC90 Recalls By Year And Build Date
Each recall covers XC90s built between certain dates. Find your car's build date on the V5C or ask a Volvo dealer, then match it below.
20253recalls
| Launched | Fault | Built | Vehicles | Severity | Reference |
|---|---|---|---|---|---|
| Front seat belts | 15 Mar 2016 to 1 Sep 2025 | 1 | Urgent | R/2025/517 | |
| Safety Notice | 7 Jun 2019 to 25 Jun 2025 | 5,221 | Urgent | R/2025/211 | |
| Cell Modules | 25 Feb 2019 to 1 Dec 2021 | 3,566 | Urgent | R/2025/117 |
20242recalls
| Launched | Fault | Built | Vehicles | Severity | Reference |
|---|---|---|---|---|---|
| Push Road | 27 May 2019 to 13 Aug 2020 | 2,128 | Urgent | R/2024/446 | |
| Seat and seat belt torque | 6 Aug 2022 to 9 Jul 2023 | 4 | Urgent | R/2024/124 |
20232recalls
| Launched | Fault | Built | Vehicles | Severity | Reference |
|---|---|---|---|---|---|
| The anchorage bolts for the second-row seat belts and seat belt buckles may not have been correctly secured. In a worst-case scenario this may not provide sufficient protection in the event of a collision | 12 Jan 2014 to 29 Sep 2023 | 572 | Urgent | R/2023/345 | |
| There may be a potential software error in the brake control module | 11 Aug 2022 to 13 Jan 2023 | 10,197 | Urgent | R/2023/025 |
20221recall
| Launched | Fault | Built | Vehicles | Severity | Reference |
|---|---|---|---|---|---|
| A software error may prevent the engine control module from starting the engine | 23 Mar 2021 to 8 Oct 2022 | 4,755 | Low | R/2022/313 |
20214recalls
| Launched | Fault | Built | Vehicles | Severity | Reference |
|---|---|---|---|---|---|
| Thrust bearing in turbo charger might not be robust enough | 5 Feb 2019 to 2 Sep 2019 | 2,083 | Low | R/2021/360 | |
| Potentially insufficient or missing welding connection in the hydraulic unit of the brake system | 16 May 2019 to 8 Mar 2021 | 28 | Urgent | R/2021/331 | |
| There is a risk that the 15AMP fuse could blow which will prevent the low pressure fuel pump from operating | 19 Jun 2018 to 11 Mar 2020 | 14,380 | Urgent | R/2021/205 | |
| Vehicles may have the supplementary restraint system control unit incorrectly tightened to the car body | 10 Sep 2020 to 22 Sep 2020 | 704 | Urgent | R/2021/001 |
20201recall
| Launched | Fault | Built | Vehicles | Severity | Reference |
|---|---|---|---|---|---|
| Software issue means that automatic emergency brake system may not engage | 9 Nov 2018 to 10 Mar 2020 | 56,385 | Urgent | R/2020/073 |
20194recalls
| Launched | Fault | Built | Vehicles | Severity | Reference |
|---|---|---|---|---|---|
| Possible loss of power whilst driving | 11 Nov 2019 to 11 Dec 2019 | 53 | Urgent | R/2019/452 | |
| The engine's plastic inlet manifold may melt and deform | 14 Nov 2012 to 18 Apr 2019 | Not stated | Urgent | R/2019/180 | |
| An engine cooling system hose may break | 27 Apr 2014 to 26 May 2019 | 959 | Low | R/2019/128 | |
| Small cracks on the inside of a rubber fuel hose | 11 Apr 2015 to 30 May 2016 | 30,777 | Urgent | R/2018/377 |
20181recall
| Launched | Fault | Built | Vehicles | Severity | Reference |
|---|---|---|---|---|---|
| Possible software issue in the vehicle connectivity module (vcm) | 24 Mar 2016 to 1 Nov 2018 | 7,322 | Low | R/2018/314 |
20173recalls
| Launched | Fault | Built | Vehicles | Severity | Reference |
|---|---|---|---|---|---|
| Rear passenger seat belt pre tensioner may not be to specification | 23 Sep 2016 to 8 Nov 2016 | 501 | Urgent | R/2017/188 | |
| Retaining bolt for inflatable curtain may be broken | 21 Nov 2016 to 1 Apr 2017 | 2,409 | Low | R/2017/105 | |
| One or more airbags may fail to deploy in the event of a collision | 16 Aug 2016 to 21 Oct 2016 | 1,415 | Urgent | R/2017/002 |
20161recall
| Launched | Fault | Built | Vehicles | Severity | Reference |
|---|---|---|---|---|---|
| Seatbelt may separate from the buckle | 16 Feb 2015 to 19 Aug 2016 | 47 | Urgent | R/2016/257 |
20154recalls
| Launched | Fault | Built | Vehicles | Severity | Reference |
|---|---|---|---|---|---|
| Engine may fail | 26 Aug 2015 to 29 Sep 2015 | 9 | Low | R/2015/205 | |
| Third row passenger airbags may fail to deploy as intended | 27 Jan 2015 to 10 Jul 2015 | 1,690 | Urgent | R/2015/174 | |
| Loss of steering assistance | 22 Sep 2008 to 20 Oct 2009 | 2,584 | Urgent | R/2015/140 | |
| Sips system may not deploy when required | 27 Jan 2015 to 19 May 2015 | 301 | Urgent | R/2015/111 |
20121recall
| Launched | Fault | Built | Vehicles | Severity | Reference |
|---|---|---|---|---|---|
| Engine may fail | Not stated | 6 | Low | R/2012/056 |
20111recall
| Launched | Fault | Built | Vehicles | Severity | Reference |
|---|---|---|---|---|---|
| Power steering assistance could be lost and fluid may leak | Not stated | 4,992 | Urgent | R/2011/059 |
20104recalls
| Launched | Fault | Built | Vehicles | Severity | Reference |
|---|---|---|---|---|---|
| Wheel may become loose | Not stated | 186 | Book soon | R/2010/166 | |
| Fuel may leak | Not stated | 466 | Urgent | R/2010/093 | |
| Gearbox may jam | Not stated | 6,961 | Low | R/2010/071 | |
| Fire may occur | Not stated | 18 | Urgent | R/2010/044 |
20091recall
| Launched | Fault | Built | Vehicles | Severity | Reference |
|---|---|---|---|---|---|
| Loss of power assistance to steering | Not stated | 6,501 | Urgent | R/2009/141 |
20082recalls
| Launched | Fault | Built | Vehicles | Severity | Reference |
|---|---|---|---|---|---|
| Vehicle may stall | Not stated | 13 | Urgent | R/2008/074 | |
| Steering power assistance may fail | Not stated | 3,815 | Urgent | R/2008/039 |
20073recalls
| Launched | Fault | Built | Vehicles | Severity | Reference |
|---|---|---|---|---|---|
| Can-bus connection may be affected | Not stated | 245 | Urgent | R/2007/182 | |
| Fire may occur | Not stated | 388 | Urgent | R/2007/058 | |
| Engine malfunction light may illuminate | Not stated | 1,139 | Low | R/2007/031 |
20061recall
| Launched | Fault | Built | Vehicles | Severity | Reference |
|---|---|---|---|---|---|
| Steering may fail | Not stated | 18,728 | Urgent | R/2006/089 |
20051recall
| Launched | Fault | Built | Vehicles | Severity | Reference |
|---|---|---|---|---|---|
| Battery ground cable may short circuit | Not stated | 911 | Urgent | R/2005/168 |
20041recall
| Launched | Fault | Built | Vehicles | Severity | Reference |
|---|---|---|---|---|---|
| Possible fuel leak from injector pipes | Not stated | 287 | Urgent | R/2004/007 |
20032recalls
| Launched | Fault | Built | Vehicles | Severity | Reference |
|---|---|---|---|---|---|
| Possible unintentional operation of ABS | Not stated | 429 | Urgent | R/2003/171 | |
| Possible incorrect fitting of seat belt attachments | Not stated | 1,546 | Urgent | R/2003/167 |
Build dates come from DVSA's Build Start and Build End fields. A car built inside the range may be included, and Volvo confirms by VIN. See where to find your VIN.
The XC90 Recalls That Matter Most
Software issue means that automatic emergency brake system may not engage (R/2020/073) is the largest XC90 recall, covering about 56,385 vehicle-records.
| Launched | Fault | Vehicles | Severity | Reference |
|---|---|---|---|---|
| Software issue means that automatic emergency brake system may not engage | 56,385 | Urgent | R/2020/073 | |
| Small cracks on the inside of a rubber fuel hose | 30,777 | Urgent | R/2018/377 | |
| Steering may fail | 18,728 | Urgent | R/2006/089 |
What You Might Notice
Many recall faults give no warning at all, so a registration check is the only reliable way to know.2 See car recall symptoms.
Frequently Asked Questions
How Do I Know If My XC90 Has Been Fixed?
Ask a Volvo dealer or Volvo's helpline for the recall history on your VIN. See how to get a Volvo recall fixed.
Is The XC90 Reliable?
Recalls show faults the maker has agreed to fix, not how often cars break down. Compare models on our compare page.
I'm Buying A Used XC90. What Should I Check?
Run the registration, ask for proof of completed recalls and confirm by VIN. See buying a used car with an outstanding recall.
Other Volvo Models
We also explain recalls for the Volvo XC60. Every other Volvo model is covered on the Volvo recalls page, and the list of makes covers every other brand.
Data: DVSA vehicle recall data (Open Government Licence v3.0), updated 15 October 2026.
Sources
- The Code does not itself say repairs are free. GOV.UK guidance says "You will not usually have to pay for any repairs or parts under a safety recall." gov.uk Checked 15 Oct 2026.
- 79.5 % of car recall refs launched since 2016 (2,882 of 3,626) contain none of the symptom words in their Concern/Defect text. They describe a risk without a sign the driver would notice.