UK Recalls On Electric And Hybrid Cars: Battery, Charging And High-voltage Faults, And What Owners Must Do
Electric and hybrid car recalls fix faults in high-voltage batteries, chargers, inverters and 48-volt mild hybrid systems. DVSA lists 222 such UK recalls since 2020, up from a handful a year before. If your letter sets a charging limit, follow it exactly until the dealer has fixed the car.
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Latest Electric And Hybrid Recalls
These are the newest UK car recalls involving high-voltage batteries, charging or hybrid systems, newest first.
234 recalls
| Launched | Vehicle and fault | Vehicles | Severity | Reference |
|---|---|---|---|---|
| Peugeot 3008 V3 MHEVWrong Front bumper installed BEV instead of MHEV | 12 | Urgent | R/2026/364 | |
| Hyundai Ioniq 5Some vehicles may have a potential issue with one module within the high voltage battery which may have been manufactured with misaligned electrodes | 3 | Urgent | R/2026/319 | |
| Kia EV6Kia EV6 HV battery cell misalignment | 1 | Urgent | R/2026/309 | |
| Toyota Proace MAX BEVVehicle configuration (Proxi) update on certain Toyota Proace Max BEV | 1,514 | Urgent | R/2026/274 | |
| Volvo XC40CMA cell modules | 7,760 | Urgent | R/2026/272 | |
| Ford RangerHigh voltage battery tray retaining bracket replacement | 1 | Urgent | R/2026/123 | |
| Hyundai Ioniq AE EVSome vehicles fitted with a high voltage battery may have internal cell voltage deviation | 8,299 | Urgent | R/2026/159 | |
| Jaguar E-Pace, F-PaceE-PACE F-PACE defender discovery sport range rover evoque and range rover velar PHEV traction battery fire risk | 106 | Urgent | R/2025/555 | |
| Land Rover Defender, Discovery Sport, Range Rover Evoque, Range Rover VelarE-PACE F-PACE Defender Discovery Sport Range Rover Evoque and Range Rover Velar PHEV traction battery fire risk | 1,083 | Urgent | R/2025/553 | |
| BMW IX3Replacing the convenience charging electronics | 13 | Urgent | R/2026/215 | |
| Hyundai Kona OS EVSome vehicles fitted with a high voltage battery may have internal cell voltage deviation | 25,056 | Urgent | R/2026/128 | |
| Land Rover Range Rover, Range Rover SportRange Rover and Range Rover Sport plug-in hybrid battery capacity | 2,344 | Urgent | R/2026/078 | |
| SEAT Cupra BornBattery check | 1,886 | Urgent | R/2026/153 | |
| Jeep Avenger MHEVFuel particulate filter pressure pipe | 4,966 | Urgent | R/2026/114 | |
| Alfa Romeo Junior MHEVAlternator Protection | 1,573 | Urgent | R/2026/113 | |
| Volkswagen ID Buzz, ID.3Battery Check | 9,465 | Urgent | R/2026/150 | |
| DS DS3 CrossbackAlternator protection | 132 | Urgent | R/2026/102 | |
| Citroën C3, C3 Aircross, C4, C4XAlternator protection | 5,240 | Urgent | R/2026/073 | |
| Vauxhall Corsa, Frontera, MokkaAlternator protection | 4,479 | Urgent | R/2026/072 | |
| Peugeot 2008, 208Alternator protection | 19,116 | Urgent | R/2026/071 | |
| Jaguar I-PaceTo 2021 model year jaguar I-PACE battery fire or smoke | 16,291 | Urgent | R/2026/052 | |
| Jeep Grand Cherokee, WranglerJeep Wrangler and 2022-2026 Jeep Grand Cherokee PHEV vehicles. High voltage battery | 259 | Urgent | R/2026/029 | |
| Land Rover Range Rover, Range Rover SportRange Rover and Range Rover Sport samsung PHEV battery cell degradation | 33 | Urgent | R/2025/491 | |
| Cupra BornHigh-voltage modules replacement | 2 | Urgent | R/2026/040 | |
| Volvo EX30, EX30CCHV Battery | 10,578 | Urgent | R/2025/559 | |
| Bentley Bentayga HybridSoftware update for HV battery management controller (RE25/46 RD74) | 104 | Urgent | R/2025/526 | |
| Mercedes-Benz CLAVariant of 48V wiring harness | 82 | Urgent | R/2025/556 | |
| Volkswagen ID Buzz, ID.3Replace battery modules | 21 | Urgent | R/2026/046 | |
| Volkswagen TouaregHybrid battery management reprogramming | 308 | Urgent | R/2026/001 | |
| Fiat 600E BEVAbarth 600E BEV. brake pedal | 3 | Urgent | R/2025/505 | |
| Alfa Romeo Junior BEV, Junior MHEVAlfa romeo Junior BEV and MHEV. brake pedal | 212 | Urgent | R/2025/502 | |
| Fiat 600 MHEVFiat 600 BEV and MHEV. Brake pedal | 157 | Urgent | R/2025/497 | |
| Ford E-Transit CustomHV battery bolts loose | 9 | Urgent | R/2025/525 | |
| Jeep Grand Cherokee PHEVJeep GRAND CHEROKEE PHEV 2022-2026 hybrid control processor software update | 258 | Urgent | R/2025/492 | |
| Hyundai Ioniq 6The vehicle charge port door outer panel may detach | 4,245 | Urgent | R/2025/457 | |
| Ford KugaDo not charge high voltage battery to levels above 80% | 49,466 | Urgent | R/2025/527 | |
| Audi A6, A7, Q5Software update for battery control unit | 6,160 | Urgent | R/2025/463 | |
| Jeep Avenger BEVJeep Avenger BEV. Emissions recall eVCU (vehicle control unit) software update | 1,682 | Urgent | R/2025/337 | |
| Audi A8, Q7, Q8Software update for battery control unit | 1,003 | Urgent | R/2025/441 | |
| DS DS7 CrossbackDS DS7 Crossback traction battery | 169 | Urgent | R/2025/383 | |
| Peugeot 3008 V2, 508 V2Peugeot 3008v2 508v2 traction battery | 1,426 | Urgent | R/2025/382 | |
| Citroën C5 AircrossCitroen C5 Aircross traction battery | 384 | Urgent | R/2025/381 | |
| Vauxhall Grandland X PHEVVauxhall Grandland x PHEV traction battery | 1,038 | Urgent | R/2025/380 | |
| MINI Mini, Mini AcemanHV battery cell module MINI J01 J05 | 14 | Urgent | R/2025/322 | |
| Fiat 500 BEVFiat 500 BEV Panda and Tipo. Instrument panel cluster software | 386 | Urgent | R/2025/319 | |
| Jaguar E-PaceElectric power inverter converter b (EPICB) software update | 2,246 | Urgent | R/2025/281 | |
| Land Rover Discovery Sport, Range Rover EvoqueElectric power inverter converter b (EPICB) software update | 28,937 | Urgent | R/2025/280 | |
| Ford Tourneo Custom, Transit CustomSoftware update | 36 | Urgent | R/2025/289 | |
| BMW I4, IXReplacing the cell module of the High-Voltage battery | 15 | Urgent | R/2025/274 | |
| MINI Mini CountrymanChecking the threaded connection of grounding cable PCU48 | 141 | Urgent | R/2025/268 | |
| BMW 1 Series, 2 Series Active, 2 Series GranChecking the threaded connection of grounding cable PCU48 | 361 | Urgent | R/2025/267 | |
| Ford Galaxy, Kuga, S-MaxPowertrain control module (PCM) software update | 594 | Urgent | R/2025/243 | |
| Peugeot 2008 BEVPeugeot 2008 BEV motor control unit software | 304 | Urgent | R/2025/253 | |
| MINI Mini, Mini AcemanHV battery cell module MINI J01 J05 | 34 | Urgent | R/2025/187 | |
| Mercedes-Benz E ClassGround connection bolting | 4 | Urgent | R/2025/155 | |
| MINI Mini, Mini AcemanHV battery cell module MINI J01 J05 | 107 | Urgent | R/2025/165 | |
| Ford KugaPowertrain control module software update | 15 | Urgent | R/2025/162 | |
| Ford Mach-EHigh voltage battery control module update | 123 | Urgent | R/2025/161 | |
| Mercedes-Benz EQA, EQBUpdate battery management system control unit software | 5,806 | Urgent | R/2025/106 | |
| Toyota Proace City EV, Proace EVInsufficient Traction battery control unit software on certain Toyota Proace City BEV and Proace BEV | 174 | Urgent | R/2025/114 | |
| Ford Transit CustomTransit Custom PHEV | 967 | Urgent | R/2024/333 | |
| Mercedes-Benz AMG GT, GLC, S Class, SLProcessor Starter/Generator | 235 | Urgent | R/2025/124 | |
| DS DS3 CrossbackTraction battery software | 107 | Urgent | R/2025/123 | |
| Citroën Berlingo, C4, C4X, Dispatch and 1 moreTraction battery software | 2,596 | Urgent | R/2025/122 | |
| Peugeot 2008, 208, Expert, Partner and 2 moreTraction battery software | 2,550 | Urgent | R/2025/120 | |
| Vauxhall Combo, Corsa, Mokka, VivaroTraction battery software | 3,074 | Urgent | R/2025/119 | |
| Volvo S60, S90, V60, V90 and 2 moreCell Modules | 3,566 | Urgent | R/2025/117 | |
| BMW X3Rework starter generator electrical connection | 4 | Urgent | R/2025/082 | |
| Kia Ceed PHEVKia Ceed PHEV HCA fuse replacement | 3,993 | Urgent | R/2025/058 | |
| Honda CR-V E PHEV, CR-V E:hevTrailer hitch incorrect part number label attached (Accessory) | 64 | Urgent | R/2025/025 | |
| Fiat 600 BEVFiat 600 BEV and MHEV advanced driver assistance systems radio software | 101 | Urgent | R/2024/494 | |
| Ford Tourneo Custom, Transit CustomWiring harness to brake line touch condition | 43 | Urgent | R/2024/503 | |
| Fiat 500 BEVFiat 500 BEV High Voltage battery negative pole connection | 1 | Urgent | R/2024/434 | |
| MINI Aceman, MinieReplace the high-voltage battery cell module | 203 | Urgent | R/2024/499 | |
| Audi A6, Q5Servicing high-voltage battery | 2,181 | Stop driving | R/2024/495 | |
| Honda CivicCivic Lithium-Ion battery negative terminal defect | 40 | Urgent | R/2024/389 | |
| Mazda CX-60Inoperable defroster and seat belt warning light | 5,835 | Urgent | R/2024/472 | |
| Fiat 600Fiat 600 MHEV and BEV. Front camera | 3 | Urgent | R/2024/408 | |
| Citroën SpacetourerCitroen Spacetourer K0 TBMU software | 27 | Urgent | R/2024/468 | |
| Peugeot ExpertPeugeot Expert K0 TBMU software | 158 | Urgent | R/2024/467 | |
| Vauxhall VivaroVauxhall Vivaro TBMU software | 30 | Urgent | R/2024/466 | |
| Land Rover Range RoverHarness clash with cross brace | 1 | Urgent | R/2024/435 | |
| Porsche TaycanChecking HVB cell modules and re-programming BMCe software | 7,916 | Urgent | R/2024/454 | |
| Audi E-Tron GTCheck high-voltage battery | 1,355 | Urgent | R/2024/436 | |
| Jeep Avenger BEV24 jeep Avenger BEV advanced driver assistance systems | 130 | Urgent | R/2024/395 | |
| Porsche TaycanReplacing cell block module on high-voltage battery | 288 | Urgent | R/2024/407 | |
| Audi E-Tron GTReplace battery module | 81 | Urgent | R/2024/404 | |
| MINI Aceman, Cooper SEHigh-Voltage battery cell module J01 J05 | 23 | Urgent | R/2024/366 | |
| MINI MinieProgramming control units (SME) | 24,633 | Urgent | R/2024/337 | |
| Jeep Compass PHEV, Renegade PHEVJeep Renegade and Compass PHEV 12V cable connection | 179 | Urgent | R/2024/288 | |
| Mercedes-Benz C ClassScrew connections of 12 V and 48 V ground points | 2 | Urgent | R/2024/299 | |
| MINI MinieCheck High-Voltage battery F56 BEV | 509 | Urgent | R/2024/279 | |
| DS DS7 Crossback PHEVDS DS7 Crossback PHEV traction battery | 49 | Urgent | R/2024/274 | |
| Citroën C5 Aircross PHEVCitroen C5 Aircross PHEV traction battery | 83 | Urgent | R/2024/273 | |
| Peugeot 3008 PHEV, 508 PHEVPeugeot 3008508 PHEV. traction battery | 276 | Urgent | R/2024/272 | |
| Vauxhall Grandland PHEVVauxhall Grandland PHEV traction battery | 264 | Urgent | R/2024/271 | |
| Ford Kuga PHEVKuga 2.5L PHEV supercreep | 1,553 | Urgent | R/2024/260 | |
| Mercedes-Benz EQE, EQSMemory overflow battery management system | 1,718 | Urgent | R/2024/257 | |
| BYD D8UR, K8SR, K8UR, K9URHigh voltage emergency shutdown can be overridden by intelligent charging | 963 | Urgent | R/2024/235 | |
| Audi E-Tron GTChecking high-voltage battery | 229 | Urgent | R/2024/219 | |
| Audi E-Tron GTReplace battery module | 18 | Urgent | R/2024/203 | |
| Land Rover Range Rover, Range Rover SportPHEV traction battery busbar weld penetration | 1 | Urgent | R/2024/167 | |
| Mercedes-Benz GLE, GLSBolting of 48V ground connection | 2,157 | Urgent | R/2024/173 | |
| Jaguar I-PaceElevated Risk | 264 | Urgent | R/2024/120 | |
| Porsche TaycanChecking high-voltage battery and replacing cell block module if necessary | 124 | Urgent | R/2024/204 | |
| Porsche TaycanReplacing cell block module on high-voltage battery | 286 | Urgent | R/2024/186 | |
| Mercedes-Benz E ClassBolting of 48 volt ground connection | 1 | Urgent | R/2024/128 | |
| Jaguar I-PaceI-PACE High Voltage battery loose busbar fixings | 9 | Urgent | R/2024/034 | |
| Porsche TaycanReplacing cell block module on high-voltage battery | 193 | Urgent | R/2024/118 | |
| BMW I4, I5Replace cell module in high-voltage battery | 1 | Urgent | R/2024/211 | |
| Ford Kuga, S-Max/galaxyEngine compartment issue | 26,381 | Urgent | R/2023/175 | |
| Audi E-TronChecking high-voltage battery | 387 | Urgent | R/2024/041 | |
| Audi E-TronChecking high-voltage battery | 2,379 | Urgent | R/2024/040 | |
| Kia Soul PS EVKia Soul PS EV battery management system upgrade | 610 | Urgent | R/2024/010 | |
| Ford Explorer, Explorer PHEV, Transit Custom, Transit Custom PHEVPlug-in hybrid electric vehicle: high voltage battery diagnostic inspection | 1,153 | Urgent | R/2024/011 | |
| Renault Master E-TechOn affected vehicles there is a possible short circuit in the traction battery which may generate a fire hazard | 1 | Urgent | R/2024/007 | |
| Jeep Avenger BEVHigh voltage battery homologation label | 130 | Urgent | R/2023/327 | |
| Alfa Romeo Tonale PHEVIntegrated Dual Charging Module (IDCM) may not be connected correctly | 318 | Urgent | R/2023/267 | |
| Jaguar I-PaceJaguar I-PACE high voltage battery pack fire or smoke: incorrectly repaired | 374 | Urgent | R/2023/297 | |
| Land Rover Defender, Range Rover VelarOn affected Plug-in Hybrid Electric Vehicles (PHEV) it is possible that the internal combustion engine will not start when required. This may occur whilst the vehicle is in motion and the vehicle will operate in Electric Vehicle (EV) Mode only. When the EV system is no longer able to propel the vehicle the vehicle will unexpectedly slow down and no drive is possible | 770 | Urgent | R/2023/293 | |
| Jaguar F-PaceOn affected Plug-in Hybrid Electric Vehicles (PHEV) it is possible that the internal combustion engine will not start when required. This may occur whilst the vehicle is in motion and the vehicle will operate in Electric Vehicle (EV) Mode only. When the EV system is no longer able to propel the vehicle the vehicle will unexpectedly slow down and no drive is possible | 690 | Urgent | R/2023/292 | |
| Audi E-Tron GTIn certain conditions and over time moisture may enter the high-voltage battery area of specific vehicles | 1,579 | Urgent | R/2023/322 | |
| Ford E-TransitThe Flexible Printed Circuit Board (FCPB) may detach from the Internal Circuit Board (ICB) within the vehicle s HV battery pack | 1 | Urgent | R/2023/296 | |
| Jaguar I-PaceOn affected I-PACE vehicles without heated front windscreen the High Voltage Coolant Heater (HVCH) can fail to operate and will not provide windscreen defrosting capability | 15 | Urgent | R/2023/227 | |
| Porsche TaycanOn affected vehicles due to insufficient sealing under certain circumstances liquid can enter the interior of the high-voltage battery | 4,755 | Urgent | R/2023/272 | |
| Mercedes-Benz C ClassOn affected vehicles the cable lug of the 48V ground connection in the engine compartment might not be fixed correctly | 6,902 | Urgent | R/2023/246 | |
| Land Rover Range Rover, Range Rover SportFor certain vehicles the bolt connecting the busbar to the traction battery module connector has not achieved the required clamp force. Arcing at the joint and excessive heat generation cannot be ruled out with the consequence that this may lead to a vehicle fire | 2 | Urgent | R/2023/244 | |
| BMW IX1On affected vehicles the High voltage battery may suffer a low impedance short circuit within a cell module | 1 | Urgent | R/2023/253 | |
| Lexus Lexus NX450H+DC-DC converter may have been damaged during production | 891 | Urgent | R/2023/209 | |
| Toyota RAV4 PHEVDC-DC converter may have been damaged during production | 3,422 | Urgent | R/2023/206 | |
| Mercedes-Benz C ClassMercedes-Benz AG has determined that on certain C-Class (206 platform) vehicles the bolts of certain 12V and 48V ground connections might be fastened with an insufficient torque | 75 | Urgent | R/2023/231 | |
| Mercedes-Benz C ClassOn affected vehicles the bolts of certain 12V and 48V ground connections might be fastened with an insufficient torque | 173 | Urgent | R/2023/230 | |
| Mercedes-Benz C ClassOn affected vehicles the bolts of certain 12V and 48V ground connections might be fastened with an insufficient torque | 9 | Urgent | R/2023/229 | |
| Ferrari 296 GTB, 296 GTSAffected vehicles have a fuel tank connecting pipe that may come into contact with the HV Battery protective cover resulting in corrosion causing a hole inside the connecting pipe that may result in a fuel leak | 284 | Urgent | R/2023/158 | |
| Peugeot 3008 PHEVAffected vehicles may have been supplied with a Mode 2 (orange) charging cable that was not according to specification (a risk of a wrong safety calibration feature of the temperature sensor of the charging cable pins). In worst-case this could lead to a thermal incident during charging | 617 | Urgent | R/2023/228 | |
| Ford FocusOn certain vehicles tape used to protect the end of the ground connection wiring harness of the 48V battery may have become trapped beneath the nut securing the wiring harness | 3 | Urgent | R/2023/204 | |
| Jeep Compass, RenegadeThe PBU (pressure valve) membrane in the high voltage battery pack may not be sealed due to incomplete ultrasonic welding | 191 | Urgent | R/2023/202 | |
| Toyota Proace BEVAffected vehicles may have been supplied with a charging cable that was not according to specification. The temperature sensor of the charger pin of the charging cable was incorrectly calibrated. As a result this safety feature will not work when required failing to prevent the cable from overheating | 67 | Urgent | R/2023/179 | |
| Jaguar I-PaceOn affected Jaguar I-PACE vehicles there is a risk of high voltage battery pack assembly thermal overload. A vehicle thermal overload condition such as fire or smoke can result in increased risk of occupant injury and/or injury to persons outside the vehicle as well as property damage | 26,137 | Urgent | R/2023/154 | |
| DS DS4Affected vehicles may have been supplied with a charging cable that was not according to specification (a risk of a wrong safety calibration feature of the temperature sensor of the charging cable pins). In worst-case this could lead to a thermal incident during charging | 40 | Urgent | R/2023/165 | |
| Mazda MX-30Affected vehicles cannot be driven due to an error within the on-board charger which causes the vehicle to wrongly detect it is connected to an EV charge cable | 1,060 | Stop driving | R/2023/159 | |
| Polestar Polestar 1There is a potential for the high voltage battery to overheat when fully charged and the vehicle remains plugged in once full charge is reached | 5 | Urgent | R/2023/156 | |
| DS DS7 PHEVAffected vehicles may experience HV Battery overheating that may lead to a HV Battery thermal runaway and in a worst case to a battery or vehicle fire | 496 | Urgent | R/2023/147 | |
| DS DS7 PHEVAffected vehicles may face the risk of perforation of the HV battery reinforcing plate/battery cover over the vehicle lifetime due to water intrusion | 448 | Urgent | R/2023/136 | |
| Citroën C5 Aircross PHEVAffected vehicles may face the risk of perforation of the HV battery reinforcing plate/battery cover over the vehicle lifetime due to water intrusion | 448 | Urgent | R/2023/100 | |
| Peugeot 3008 PHEV, 508 PHEVAffected vehicles may face the risk of perforation of the HV battery reinforcing plate/battery cover over the vehicle lifetime due to water intrusion | 1,630 | Urgent | R/2023/099 | |
| Vauxhall Grandland PHEVAffected vehicles may face the risk of perforation of the HV battery reinforcing plate/battery cover over the vehicle lifetime due to water intrusion | 1,375 | Urgent | R/2023/098 | |
| Citroën C5 Aircross PHEV FWDAffected vehicles may experience HV Battery overheating that may lead to a HV Battery thermal runaway and in a worst case to a battery or vehicle fire | 1,197 | Urgent | R/2023/110 | |
| Peugeot 3008 PHEV FWD, 508 PHEV FWDAffected vehicles may experience HV Battery overheating that may lead to a HV Battery thermal runaway and in a worst case to a battery or vehicle fire | 1,693 | Urgent | R/2023/109 | |
| Vauxhall Grandland PHEV Awd+fwdAffected vehicles may experience HV Battery overheating that may lead to a HV Battery thermal runaway and in a worst case to a battery or vehicle fire | 873 | Urgent | R/2023/108 | |
| DS DS7 PHEVAffected vehicles may experience HV Battery overheating that may lead to a HV Battery thermal runaway and in a worst case to a battery or vehicle fire | 62 | Urgent | R/2023/137 | |
| Citroën C5 Aircross PHEV FWDAffected vehicles may experience HV Battery overheating that may lead to a HV Battery thermal runaway and in a worst case to a battery or vehicle fire | 830 | Urgent | R/2023/107 | |
| Peugeot 3008 PHEV FWD, 508 PHEV FWDAffected vehicles may experience HV Battery overheating that may lead to a HV Battery thermal runaway and in a worst case to a battery or vehicle fire | 2,901 | Urgent | R/2023/106 | |
| Vauxhall Grandland PHEV FWDAffected vehicles may experience HV Battery overheating that may lead to a HV Battery thermal runaway and in a worst case to a battery or vehicle fire | 550 | Urgent | R/2023/105 | |
| DS DS7 PHEVAffected vehicles may experience HV Battery overheating that may lead to a HV Battery thermal runaway and in a worst case to a battery or vehicle fire | 177 | Urgent | R/2023/104 | |
| Peugeot 3008 PHEV AWD, 508 PHEV AWDAffected vehicles may experience HV Battery overheating that may lead to a HV Battery thermal runaway and in a worst case to a battery or vehicle fire | 975 | Urgent | R/2023/102 | |
| Vauxhall Grandland PHEV AWDAffected vehicles may experience HV Battery overheating that may lead to a HV Battery thermal runaway and in a worst case to a battery or vehicle fire | 770 | Urgent | R/2023/101 | |
| Mercedes-Benz C ClassOn affected vehicles the bolting of the 48V ground connection in the engine compartment might not be sufficiently tightened | 2,674 | Urgent | R/2023/056 | |
| Toyota Proace City BEVThere is an error in the specific software calibration of the traction battery control unit | 150 | Urgent | R/2023/006 | |
| Citroën Berlingo Electric, C4 Electric, C4X Electric, DS3 CrossbackThere is an error in the software calibration of the traction battery control unit which could result in a loss of propulsion when driving | 1,254 | Urgent | R/2023/010 | |
| Peugeot 2008 Electric, 208 Electric, Partner Electric, Rifter ElectricThere is an error in the software calibration of the traction battery control unit which could result in a loss of propulsion when driving | 1,610 | Urgent | R/2023/009 | |
| Vauxhall Combo Electric, Corsa Electric, Mokka ElectricThere is an error in the software calibration of the traction battery control unit which could result in a loss of propulsion when driving | 3,666 | Urgent | R/2023/008 | |
| Polestar Polestar 1Investigations have identified that there may be a potential issue with the high-voltage battery | 5 | Urgent | R/2022/358 | |
| BMW I3During supplier s production process of the battery cells a manufacturing defect occurred with the winding of cell-internal films for the high-voltage battery | 18 | Urgent | R/2022/322 | |
| BMW I4, IXDuring the supplier s production process of the battery cells a manufacturing defect occurred. During assembly of the cell the cathode plate may have been damaged and a broken piece may have entered the interior of the cell | 211 | Stop driving | R/2022/330 | |
| BMW 3 SeriesManufacturing defect with winding of cell-internal films for high voltage battery | 1 | Urgent | R/2022/297 | |
| Fiat ScudoA high voltage harness connector might not be to the correct specification | 11 | Urgent | R/2022/219 | |
| Peugeot 3008 V2, 508 V2A high voltage battery where there is a mismatch in the voltage of the individual cells | 8 | Urgent | R/2022/228 | |
| Peugeot 3008 V2, 508 V2A high voltage battery where there is a mismatch in the voltage of the individual cells | 4 | Urgent | R/2022/227 | |
| Vauxhall Grandland X PHEVA high voltage battery where there is a mismatch in the voltage of the individual cells | 3 | Urgent | R/2022/226 | |
| Citroën DS7 CrossbackA high voltage battery where there is a mismatch in the voltgage of the individual cells | 1 | Urgent | R/2022/224 | |
| Ford Kuga PHEVInternal fault with one of the battery arrays may cause overheating | 760 | Urgent | R/2022/167 | |
| Peugeot BoxerSome vehicles have been produced without the required earthing connection on the protective cover of the high voltage connection box | 10 | Urgent | R/2022/208 | |
| Citroën RelaySome vehicles have been produced without the required earthing connection on the protective cover of the high voltage connection box | 12 | Urgent | R/2022/207 | |
| Vauxhall Vivaro CThe high voltage harness might not be to the correct specification | 33 | Urgent | R/2022/204 | |
| Peugeot 2008 V2, 208 V2, Expert 4 BEV, TravellerThe high voltage harness fitted might not be to the correct specification | 16 | Urgent | R/2022/203 | |
| Citroën C4 V3, Dispatch IV, DS3 Crossback, SpacetourerThe high voltage harness fitted might not be to correct specification | 11 | Urgent | R/2022/202 | |
| Ford Mustang Mach-EIt is possible that the high voltage main contactors may overheat | 6,535 | Urgent | R/2022/194 | |
| Mercedes-Benz EvitoA software implausibility error in the HV 'battery gateway' control unit may cause the contactors of all HV batteries to be opened unnecessarily | 1,621 | Urgent | R/2022/174 | |
| Mercedes-Benz E ClassThe bolting of the 48V ground connection of the electrical refrigerant compressor might be fastened with an insufficient torque | 13 | Urgent | R/2022/136 | |
| Mercedes-Benz EQS, GLCCertain mode 2 charging cables for charging at a hiousehold power socket might not meet specifications | 95 | Urgent | R/2022/048 | |
| Mercedes-Benz GLE/GLS(167)The bolting of the 48V ground connection under the passenger seat might be fastened with an insufficient torque | 523 | Urgent | R/2022/133 | |
| SEAT Formentor, Leon, TarracoIn some vehiclesthe fuse in the high-voltage system has been produced in part with an insufficient amount of extinguishing sand | 2,347 | Urgent | R/2022/088 | |
| Škoda Octavia, SuperbThe fuse in the high-voltage system of plug-in hybrid vehicles was partly produced with an insufficient amount of so-called fire extinguishing sand | 2,038 | Urgent | R/2022/087 | |
| Volkswagen Arteon, Golf 8, Passat, TiguanThe fuse in the high-voltage system of plug-in hybrid vehicles was in some cases produced with too little so-called fire sand | 1,868 | Urgent | R/2022/086 | |
| Audi A3 E-Tron, Q3 E-TronThe fuse in the high-voltage system may have been manufactured with an insufficient quantity of extinguishing sand | 3,656 | Urgent | R/2022/085 | |
| Mercedes-Benz EsprinterA software implausibility error in the HV 'battery gateway' control unit may cause the contactors of all HV batteries to be opened unnecessarily | 2,323 | Urgent | R/2022/072 | |
| Ford FocusThe nuts on the 48V battery poles may not be torqued to specification | 17 | Urgent | R/2022/051 | |
| BMW X5 PHEVThe HV batteries may fail due to impurities in the production process | 411 | Urgent | R/2022/064 | |
| Vauxhall Corsa-EA potential for an intermittent internal connection issue on the dc/dc chip of the on-board charger | 450 | Urgent | R/2022/044 | |
| Ford Kuga PHEVA battery may have an incorrectly positioned/welded busbar in one of the battery arrays | 14 | Urgent | R/2022/003 | |
| BMW I4Crash pads may not have been installed on the high voltage battery during vehicle assembly | 133 | Urgent | R/2022/020 | |
| Mercedes-Benz A Class (177)The corrosion protection of the high voltage battery housing might not be ensured over the lifetime of the vehicle | 2 | Urgent | R/2021/401 | |
| Ford FocusThe screw which secures the ground cable of the 48V battery may not be fully secured | 11 | Urgent | R/2021/285 | |
| Mercedes-Benz S ClassThe bolting of the 48V wiring harness on a body sided support point might not meet specifications | 7 | Urgent | R/2021/280 | |
| Mercedes-Benz EQCThe corrosion protection of the high voltage battery housing may not be ensured over lifetime of the vehicle | 42 | Urgent | R/2021/264 | |
| Porsche Taycan, Taycan Cross TourismoInternal software error in the high-voltage power electronics | 4,495 | Urgent | R/2021/251 | |
| Mercedes-Benz C ClassThe bolting of the high voltage battery to the vehicle body in the luggage compartment might not meet specifications | 5 | Urgent | R/2021/249 | |
| Mercedes-Benz EsprinterOn certain front wheel drive vehicles equipped with an additional traction battery the attachment bolts on the frame of this high voltage battery could be loose | 507 | Urgent | R/2021/187 | |
| Mercedes-Benz Esprinter, EvitoThe corrosion protection of the high voltage battery housing may not be sufficient | 170 | Urgent | R/2021/039 | |
| Mercedes-Benz EsprinterVehicles have been delivered with an operating manual that doesn't contain a warning notice for the exclusive use of an approved charging cable for charging the high voltage (HV) battery | 140 | Urgent | R/2021/056 | |
| Polestar Polestar 2High voltage contactors in the battery energy control module may open during driving | 2,381 | Urgent | R/2021/061 | |
| Volvo XC40 RechargeHigh voltage contactors in the battery energy control module may open during driving | 134 | Urgent | R/2021/060 | |
| BMW 3 Series, 4 Series, 5 Series, X3 and 4 moreThe battery cables on the 48V starter generator may not have been sufficiently secured during production | 388 | Urgent | R/2021/015 | |
| Ford Kuga PHEVParticle contamination can cause internal short circuiting of high-voltage battery cells | 2,326 | Urgent | R/2020/317 | |
| BMW Mini CountrymanRemaining particles in the cells of the high voltage battery can cause a short circuit | 627 | Urgent | R/2020/290 | |
| BMW 2 Series, 3 Series, 5 Series, 7 Series and 5 moreRemaining particles in the cells of the high voltage battery can cause a short circuit | 2,665 | Urgent | R/2020/283 | |
| Vauxhall Grandland XPossible short circuit between the electrodes of the high voltage battery | 1 | Urgent | R/2020/370 | |
| Peugeot 3008 V2, 508 V2On some traction battery cells the alignment of the electrodes may be out of specification | 3 | Urgent | R/2020/366 | |
| Mercedes-Benz C Class, E Class, GLC, Gle/glsThe high voltage wiring harness shield may not permanently withstand the electrical loads that are induced under certain driving profiles | 2,377 | Urgent | R/2020/334 | |
| Škoda Citigo EDamaged battery cells could have been installed in the high voltage battery which could lead to a thermal overload | 1 | Urgent | R/2020/349 | |
| SEAT E-MiiDamaged battery cells could have been installed in the high voltage battery which could lead to a thermail overload | 2 | Urgent | R/2020/348 | |
| BMW Mini CountrymanRemaining particles in the cells of the high voltage battery can cause a short circuit | 74 | Urgent | R/2020/299 | |
| BMW 2 Series, 3 Series, 5 Series, 7 Series and 3 moreRemaining particles in the cells of the high voltage battery can cause a short circuit | 871 | Urgent | R/2020/298 | |
| Hyundai Kona EVThe high voltage battery system may have a faulty management system (bms) | 1,672 | Urgent | R/2020/308 | |
| Polestar Polestar PS2An internal reset in the battery energy control module causes the control unit to open the high voltage conectors during driving | 929 | Urgent | R/2020/279 | |
| Volvo XC40Bolts in the battery disconnect unit are not torqued to specification | 1 | Urgent | R/2020/269 | |
| Ford KugaThe HV battery pack can overheat and result in the venting of hot gas | 5,046 | Urgent | R/2020/224 | |
| Ford PumaThe hybrid battery connections may not have been torqued to ford specification | 428 | Urgent | R/2020/248 | |
| Mercedes-Benz C Class, CLS, E Class, GLC and 1 moreThe data documenting the correct mounting of the turbocharger oil feed as well as the oil return line may be missing | 124 | Urgent | R/2020/225 | |
| Mercedes-Benz Smart EQ (453 Platform)Internal welding of the main cell conductors of the high-voltage battery might not meet specifications | 1 | Urgent | R/2020/080 | |
| Ford KugaThe high voltage battery control charger module connector may be damaged | 30,202 | Urgent | R/2020/196 | |
| Mercedes-Benz EvitoOne of the caps on the high-voltage power distributor box may not be sufficiently secured | 38 | Urgent | R/2019/374 | |
| Mercedes-Benz EvitoPotential decoupling of HV batteries from the electric drivetrain | 39 | Urgent | R/2019/320 | |
| Audi E-TronWater may enter the high voltage battery | 238 | Urgent | R/2019/182 | |
| Land Rover Range Rover, Range Rover SportFuel gauge displays an inaccurate reading | 1,000 | Urgent | R/2018/160 | |
| Kia Optima PHEVHigh voltage battery system may malfunction and cause a sudden loss of power | 398 | Urgent | R/2018/123 | |
| Hyundai IoniqCoolant may leak into electric power control unit | 148 | Urgent | R/2018/103 | |
| Mitsubishi OutlanderInternal combustion engine may not perform as expected | 14,242 | Urgent | R/2017/183 | |
| Mercedes-Benz M Class, S Class HybridTransmission may lock at low speed | 13 | Urgent | R/2015/248 | |
| Jeep Cherokee, Grand CherokeeInadvertent deployment of airbags | 14,558 | Urgent | R/2013/120 | |
| Toyota Verso, YarisShort circuit may cause failure of the power assistance | 5,409 | Urgent | R/2013/078 | |
| Mitsubishi I-MievDrive may be lost | 25 | Urgent | R/2012/108 | |
| Tesla RoadsterShort circuit may occur | 31 | Urgent | R/2010/206 |
Open any reference for the full DVSA wording, the build dates covered, any charging instruction and the fix. See how we grade recalls.
Charging Limits And "Do Not Charge" Instructions
Some recalls tell owners not to charge above a set level, or not to plug in at all, until a fix is fitted. Ford's 2025 Kuga plug-in hybrid recall set an 80 % limit.1
| Recall | Models | Vehicle-records | Instruction until the fix |
|---|---|---|---|
| R/2025/527 | Ford Kuga plug-in hybrid | 49,466 | Don't charge above 80 %1 |
| R/2025/106 | Mercedes-Benz EQA and EQB | 5,806 | Don't charge above 80 %1 |
| R/2026/150 | Volkswagen ID. Buzz and ID.3 | 9,465 | Charge outdoors only, to a maximum of 80 %2 |
| R/2020/224 | Ford Kuga plug-in hybrid | 5,046 | Don't charge from an external source |
| R/2024/219 | Audi e-tron GT | 229 | Don't charge under cover1 |
In DVSA's data, 13 car recalls carry a charging limit or a no-charge instruction.1 These instructions are part of the recall, so keep to them even if the car seems fine. A lower charge limit reduces the energy stored in a battery that may have a faulty cell. If you can't keep to the instruction, for example because the car is your only transport and the range is too short, tell the manufacturer when you book. It may be able to prioritise the repair or offer a courtesy car.
What Goes Wrong With EV And Hybrid Batteries?
Most high-voltage recalls involve battery cells or modules made with a defect, battery management software, charging units, or high-voltage contactors and wiring.
- Cells and modulesFaults here can cause overheating or a fire risk.
- Battery management systemSoftware that monitors the cells; many fixes are updates here.
- On-board chargerConverts mains power; charging limits often relate to it.
- Inverter and motorFaults can cause a sudden loss of drive.
- Contactors and cablesOrange high-voltage cabling and the switches that connect it.
| Part | What can go wrong | UK example | Vehicle-records |
|---|---|---|---|
| Battery cells and modules | A manufacturing defect can let a cell overheat | Jaguar I-Pace, R/2023/154 | 26,137 |
| Battery cells | As above | Hyundai Kona Electric, R/2026/128 | 25,056 |
| Battery management and control | Software or a control module can misread the battery | Ford Kuga plug-in hybrid, R/2020/196 | 30,202 |
| Inverter software | Can cut drive or overheat | Land Rover Discovery Sport and Range Rover Evoque, R/2025/280 | 28,937 |
| On-board charger | Can overheat while charging | Mazda MX-30, R/2023/159 | 1,060 |
The battery management system watches every cell's temperature and voltage. Many recalls first update this software so it can spot a problem cell, then replace the affected modules once parts are available. 33% of these recalls include a software update. A high-voltage fault can also cause a loss of drive, see loss of power recalls, or a fire risk, see fire risk recalls.
If Your Car Shows A Battery Warning
Treat a high-voltage battery warning as urgent. Stop somewhere safe, switch off and read the message on the dashboard or in the handbook.
- A red battery or high-voltage warning: don't continue. Call the manufacturer's assistance line or your breakdown service and say the car is electric or a hybrid.
- A burning smell, smoke or hissing from the car or the charging point: unplug only if it is safe to do so, move away and call 999.
- An amber warning or reduced power: drive gently to a franchised dealer, or arrange for the car to be collected.
Then run your registration through our checker, because the warning may be linked to an open recall. See car recall symptoms.
Stop-drive EV Recalls
A few EV recalls have told owners not to drive at all, including the Mazda MX-30 on-board charger recall in 2023 and high-voltage battery cases on the BMW i4 and iX and the Audi A6 and Q5.
| Recall | Models | Launched | Vehicle-records |
|---|---|---|---|
| R/2023/159 | Mazda MX-30 | 30 May 2023 | 1,060 |
| R/2022/330 | BMW i4 and iX | 21 October 2022 | 211 |
| R/2024/495 | Audi A6 and Q5 plug-in hybrids | 9 December 2024 | 2,181 |
If your car is in a stop-drive recall, don't drive or charge it until the repair is done, unless the letter says charging is allowed. Ask the manufacturer to collect it. See do not drive recalls.
48-Volt Mild Hybrids
Mild hybrids have their own recalls, such as Stellantis's 2026 fire-risk recall for 1.2 PureTech hybrids.3
A mild hybrid uses a small 48-volt battery and a belt-driven starter-generator to help the engine. It cannot drive on electric power alone, but the 48-volt system still carries enough current to overheat if water gets in or a cable chafes. The 2026 Stellantis recall covers Peugeot, Citroën, Vauxhall, DS, Jeep and Alfa Romeo models. See PureTech recalls. Mercedes-Benz and Ford have also recalled 48-volt systems.
Are Electric Cars Recalled More Often?
Electric and hybrid recalls have grown quickly since 2020 as sales grew. DVSA data shows the number of recalls, not how often faults happen, so it can't say whether electric cars are riskier.
| Year | High-voltage battery and charging recalls |
|---|---|
| 2019 | 3 |
| 2020 | 18 |
| 2022 | 31 |
| 2023 | 46 |
| 2024 | 46 |
| 2025 | 43 |
About 2,016,968 fully electric cars are now licensed in the UK (2026 Q2), alongside many more plug-in and mild hybrids. More cars and more new models mean more recalls, especially in the first years of a new technology.
| Make | Electric and hybrid recalls since 2020 |
|---|---|
| Mercedes-Benz | 28 |
| Ford | 23 |
| Peugeot | 18 |
| BMW | 16 |
| Vauxhall | 14 |
| Citroën | 12 |
| Audi | 11 |
See which car makes have the most recalls and UK car recall statistics.
How Soon EV Problems Lead To A Recall
Half of UK electric and hybrid recalls arrive within 28.8 months of the first affected car being built, and 15% arrive five or more years later.
Battery cell defects can take time to show, because they depend on charging cycles and ageing. Manufacturers often find the pattern only once thousands of cars have covered real-world mileage, then issue a recall for every car built with cells from the affected batch. That is why a battery recall can arrive for a car that has run without trouble for years.
Buying A Used Electric Or Hybrid Car
Check the registration for open recalls, ask for proof that any battery recall was completed, and ask whether the battery or modules were replaced.
Battery recalls can involve major work, so a completed recall can be a plus: some cars have new modules as a result. An open battery recall is not a reason to walk away on its own, because the repair is normally free, but you should book it straight after purchase and keep to any charging limit until then. A dealer must fix open safety recalls before selling a car to a consumer, while a private seller does not have to.4 See buying a used car with an outstanding recall.
Home Chargers And Charging Cables
Wallboxes and portable charging cables are product recalls handled by the Office for Product Safety and Standards, not DVSA. Check GOV.UK's product safety alerts for your charger.
A home charger is a household electrical product, so its recalls don't appear on DVSA's vehicle list or on a registration check. If you've had a letter or email about your charger, or you're buying a second-hand cable, search GOV.UK's product safety alerts for the make and model. Stop using a recalled charger or cable until the supplier has fixed or replaced it, and never use a cable that is damaged or gets hot.
Frequently Asked Questions
Do Electric Cars Need An MOT?
Yes, from three years old, like other cars. An outstanding recall is shown for information only.5 See recalls and the MOT.
Does A Battery Recall Affect My Insurance?
It doesn't usually change your premium, but ignoring a charging instruction could affect a claim. See recalls and car insurance.
Is A Recalled Battery Replaced For Free?
If the recall remedy is a new battery or modules, yes. You won't usually pay for recall repairs.6 See do you have to pay for a car recall?.
Data: DVSA vehicle recall data (Open Government Licence v3.0), updated 15 October 2026. Licensed vehicle figures: DfT (2026 Q2).
Sources
- 13 car refs with charging limits/no-charge instructions, e.g.: Ford Kuga R/2025/527 (≤80 %) Mercedes EQA/EQB R/2025/106 (≤80 %) Audi e-tron GT R/2024/436, R/2024/404 (≤80 %), R/2024/219 (don't charge under cover) Audi A6/A7/Q5 R/2025/463, A8/Q7/Q8 R/2025/441, A6/Q5 R/2024/495 (don't charge externally) VW Touareg R/2026/001.
- Real "park outdoors / charge outdoors" instructions in DVSA text: BMW starter-motor recall R/2025/405 (115,024): "strongly recommended to park the vehicle outdoors and not in the immediate vicinity of buildings until the repair has been carried out" BMW i4/iX R/2022/330 VW ID. Buzz/ID.3 R/2026/150: "may only be charged outdoors and up to maximum 80%"
- Apr 2026 UK recall of ≈44,000 cars built 2023 to 2026 with the 1.2 PureTech 48V mild hybrid. The GPF pipe can touch the belt starter-generator protection cap; water ingress can cause an arc → overheating/fire. Fix: replace cap, check/reposition pipe, ≈30 min, free. Models: Citroën C3, C3 Aircross, C4, C4 X; DS 3 Crossback; Peugeot 208, 2008; Vauxhall Corsa, Frontera, Mokka. ≈700,000 globally. parkers.co.uk, whatcar.com
- DVSA via Trading Standards (19 Feb 2018): "By law, car dealers, including online sellers, must fix safety recalls free of charge before selling cars to consumers. Private sellers aren't bound by the same rules." About 1 in 13 vehicles has an outstanding safety recall. In 2017, 87,700 of 1.14 million MOT-history recall enquiries found an outstanding recall. The recall check covered 92 % of cars and small vans. tradingstandards.uk
- Recall information was added to MOT certificates and the MOT testing service in July 2023. Manufacturers supply live data directly (first: Ford, Toyota, Honda, Mercedes-Benz, VW Group). Recalls from makers not yet sharing data come from the SMMT feed and don't appear on the certificate. An outstanding recall is not a fail. iota.org.uk, fleetnews.co.uk Checked 15 Oct 2026.
- The Code does not itself say repairs are free. GOV.UK guidance says "You will not usually have to pay for any repairs or parts under a safety recall." gov.uk Checked 15 Oct 2026.