Ford Kuga Recall R/2025/341: Cylinder Head Replacement, Who Is Affected And What To Do

DVSA reference R/2025/341, campaign code 25S61. Data updated daily from DVSA.

Low
How serious
15 Sep 2025
Launched
3
vehicles in the UK
25S61
Manufacturer’s campaign code

Ford recalled Kuga vehicles built between 16 September 2024 and 12 December 2024. The cylinder head may have loose ball plugs. The dealer will replace the cylinder head. You won't usually pay for it.1

What’s Wrong

The cylinder head may have loose ball plugs. This condition may result in a rapid oil leak if a ball plug comes out of the cylinder head.

DVSA's Original Wording

Concern: 25S61 - Kuga - Cylinder head replacement Defect: On affected vehicles the cylinder head may have loose ball plugs. This condition may result in a rapid oil leak if a ball plug comes out of the cylinder head. Remedy: Replace the cylinder head.

Contains public sector information licensed under the Open Government Licence v3.0.

The Risk

If the fault occurs, the recall notice says it could result in a rapid oil leak if a ball plug comes out of the cylinder head.

The Fix

The dealer will replace the cylinder head.

Are You Affected?

Kuga built between 16 September 2024 and 12 December 2024 may be included. Ford estimates 3 vehicles in the UK. Enter your registration to check, then confirm by VIN with Ford, because not every car in the date range may be included.

What To Do Now

  1. Check your car by registration above, then by VIN with Ford.
  2. Book with any franchised Ford dealer, quoting the campaign code 25S61 or the DVSA reference R/2025/341. See how to get a Ford recall fixed.
  3. Follow the letter's instructions until the repair is done. See can you drive a car with a recall?.
LaunchedVehicle and faultSeverityReference
Kuga, Mach-ETraffic sign recognition (TSR) unexpected activation / deactivationLowR/2026/366
KugaEDS wiring touchUrgentR/2026/355
Kuga, RangerPotential exhaust gas recirculation valve failureUrgentR/2026/160
Kuga, Mach-E, Transit, Transit Courier and 1 moreUnintended high beam behaviour: complianceBook soonR/2026/268
Focus, Kuga, Tourneo Connect, Transit Connect and 1 moreDiesel DV-Neo engine coolant pump updateUrgentR/2026/237

This is one of 378 Ford recalls in DVSA’s data. The Ford recall launched before it was R/2025/359 on 8 Sep 2025, for rear-View camera software update. The one launched after it was R/2025/400 on 22 Sep 2025, for rear shock absorber inspection. You can also see every Ford recall, the Ford Kuga recall history and all recalls launched in 2025.


Source: DVSA recall R/2025/341, launched 15 September 2025. Data updated 15 October 2026. How we grade urgency.

Sources

  1. The Code does not itself say repairs are free. GOV.UK guidance says "You will not usually have to pay for any repairs or parts under a safety recall." gov.uk Checked 15 Oct 2026.