Ford Kuga Recalls In The UK: Every Safety Recall By Year And Build Date, And What To Do

Recall data from DVSA, updated 15 October 2026.

The Ford Kuga has 36 UK safety recalls in DVSA records, 27 of them since 2020. The most common faults involve fire risk and software. Enter your registration to see which apply to your car; you won't usually pay for a recall repair.1

The Kuga is the UK's most recalled plug-in hybrid, and the recall that matters most now is R/2025/527, which tells owners not to charge the high-voltage battery above 80 % until Ford's software update is fitted. It covers 49,466 vehicle-records, close to every Kuga plug-in hybrid on UK roads. If your Kuga is a plug-in hybrid, set the charge limit in the car or the charger today, and check by VIN whether the update has been done. It follows a run of battery recalls since 2020, including a charger module connector check (R/2020/196) and an instruction not to charge from the mains (R/2020/224). Non-hybrid Kugas have their own recalls: a 2026 wiring recall covering 33,487 vehicle-records (R/2026/355), a 2024 fuel injector fix (R/2024/141) and earlier clutch and cylinder head recalls. See electric car recalls and fire risk recalls.

Kuga Recalls By Year And Build Date

Each recall covers Kugas built between certain dates. Find your car's build date on the V5C or ask a Ford dealer, then match it below.

20266recalls

LaunchedFaultBuiltVehiclesSeverityReference
Traffic sign recognition (TSR) unexpected activation / deactivation12 Sep 2023 to 29 May 202612,080LowR/2026/366
EDS wiring touch20 Dec 2024 to 24 Jul 202633,487UrgentR/2026/355
Potential exhaust gas recirculation valve failure5 Feb 2025 to 3 Sep 2025834UrgentR/2026/160
Unintended high beam behaviour: compliance23 Sep 2025 to 11 May 202614,599Book soonR/2026/268
Diesel DV-Neo engine coolant pump update27 Jun 2019 to 27 Jun 202481UrgentR/2026/237
Multi vehicle line (MVL): telecommunications control module (TCU) loss of function software update18 Oct 2019 to 17 Apr 202412,956Book soonR/2026/181

20271recall

LaunchedFaultBuiltVehiclesSeverityReference
Powertrain control module software update24 Jul 2019 to 13 Mar 202019LowR/2026/030

20256recalls

LaunchedFaultBuiltVehiclesSeverityReference
Do not charge high voltage battery to levels above 80%7 Aug 2019 to 27 Feb 202649,466UrgentR/2025/527
Cylinder head replacement16 Sep 2024 to 12 Dec 20243LowR/2025/341
Rear-View camera software update22 Aug 2018 to 5 Jul 20231,006LowR/2025/359
Powertrain control module (PCM) software update9 Jan 2021 to 16 Dec 2022594UrgentR/2025/243
Powertrain control module (PCM) software update25 Jul 2019 to 12 Jan 20232,984UrgentR/2025/163
Powertrain control module software update28 Feb 2020 to 9 Sep 202215UrgentR/2025/162

20245recalls

LaunchedFaultBuiltVehiclesSeverityReference
X-Car powertain control module (PCM) software update1 Jul 2014 to 30 Sep 2022213,392LowR/2025/094
Kuga 2.5L PHEV supercreep8 Jan 2020 to 7 Oct 20221,553UrgentR/2024/260
PCM programming and drain tube installation24 Nov 2022 to 19 Jan 20231,136UrgentR/2024/141
Engine compartment issue31 Jul 2019 to 23 Dec 202226,381UrgentR/2023/175
Steering gear top plug potentially loose14 Jan 2021 to 16 Sep 20215,154UrgentR/2023/341

20232recalls

LaunchedFaultBuiltVehiclesSeverityReference
In the event of a fuel injector failing this will potentially cause a fuel leak25 Jul 2019 to 14 Dec 202213,671UrgentR/2023/080
A small number of vehicles may be fitted with tyres that do not meet the high specification expected23 Jun 2022 to 1 Jul 2022142Book soonR/2023/042

20227recalls

LaunchedFaultBuiltVehiclesSeverityReference
Some Kuga vehicles with a panoramic roof may have a fixed glass panel with poor adhesion to the roof frame assembly19 Apr 2021 to 19 Nov 20212,359LowR/2022/325
Lower seatbelt bolt may not be tightened to specification19 Nov 2019 to 26 Apr 202135UrgentR/2022/304
The ecall feature will stop functioning due to a malfunction4 Feb 2022 to 29 Jul 20229,388Book soonR/2022/239
Under certain operating conditions an oil and/or fuel vapour leak in the presence of an ignition source may result in an engine compartment or vehicle fire localized melting or smoke8 Jan 2020 to 1 Jul 202216,155UrgentR/2022/231
Internal fault with one of the battery arrays may cause overheating22 Jul 2020 to 15 Apr 2021760UrgentR/2022/167
The right-hand engine oil seperator may have been damaged prior to engine assembly4 Feb 2020 to 18 May 20229,818LowR/2022/171
A battery may have an incorrectly positioned/welded busbar in one of the battery arrays11 Feb 2020 to 21 Sep 202114UrgentR/2022/003

20211recall

LaunchedFaultBuiltVehiclesSeverityReference
Vehicles may have an issue with the current software that contols the funtionality of the ecall system15 Jul 2019 to 12 Feb 2021100Book soonR/2021/177

20204recalls

LaunchedFaultBuiltVehiclesSeverityReference
Particle contamination can cause internal short circuiting of high-voltage battery cells13 Jan 2020 to 24 Sep 20202,326UrgentR/2020/317
The fuel operated heater could start inadvertently1 Nov 2019 to 8 Jun 20201LowR/2020/214
The HV battery pack can overheat and result in the venting of hot gas1 Jul 2019 to 7 Sep 20205,046UrgentR/2020/224
The high voltage battery control charger module connector may be damaged1 Jul 2019 to 31 Jul 202030,202UrgentR/2020/196

20191recall

LaunchedFaultBuiltVehiclesSeverityReference
Vehicle could suffer clutch pressure plate fracture30 Jun 2016 to 30 May 201866,497UrgentR/2018/351

20183recalls

LaunchedFaultBuiltVehiclesSeverityReference
Clutch pressure plate may fracture1 Aug 2009 to 30 Jun 2016122,199UrgentR/2018/082
Oil sump may crack due to the engine overheating18 Jul 2014 to 19 Oct 201548,595UrgentR/2018/053
The engine cylinder head may crack2 Jun 2010 to 20 Dec 201415,228UrgentR/2018/008

20173recalls

LaunchedFaultBuiltVehiclesSeverityReference
Side and/or knee airbag may fail to deploy in a collision18 Jul 2016 to 27 Dec 20161,943UrgentR/2017/241
B-pillar trim insulation too close to the seat belt pretentioner17 Jul 2012 to 19 Jun 201429,904UrgentR/2017/238
Heated washer jets may overheat18 May 2010 to 31 Oct 20104,382UrgentR/2017/107

20161recall

LaunchedFaultBuiltVehiclesSeverityReference
Risk of fire15 Jan 2008 to 17 May 201020,358UrgentR/2016/067

20091recall

LaunchedFaultBuiltVehiclesSeverityReference
Hard brake pedal may occur during engine warm up1 Nov 2008 to 12 Mar 200913,029UrgentR/2009/050

Build dates come from DVSA's Build Start and Build End fields. A car built inside the range may be included, and Ford confirms by VIN. See where to find your VIN.

The Kuga Recalls That Matter Most

X-Car powertain control module (PCM) software update (R/2025/094) is the largest Kuga recall, covering about 213,392 vehicle-records.

LaunchedFaultVehiclesSeverityReference
Clutch pressure plate may fracture122,199UrgentR/2018/082
Vehicle could suffer clutch pressure plate fracture66,497UrgentR/2018/351
Do not charge high voltage battery to levels above 80%49,466UrgentR/2025/527

What You Might Notice

Many recall faults give no warning at all, so a registration check is the only reliable way to know.2 See car recall symptoms.

Frequently Asked Questions

How Do I Know If My Kuga Has Been Fixed?

Ask a Ford dealer or Ford's helpline for the recall history on your VIN. See how to get a Ford recall fixed.

Is The Kuga Reliable?

Recalls show faults the maker has agreed to fix, not how often cars break down. Compare models on our compare page.

I'm Buying A Used Kuga. What Should I Check?

Run the registration, ask for proof of completed recalls and confirm by VIN. See buying a used car with an outstanding recall.

Other Ford Models

We also explain recalls for the Ford Ecosport, Mustang Mach-E, Puma and Transit Custom. Every other Ford model is covered on the Ford recalls page, and the list of makes covers every other brand.


Data: DVSA vehicle recall data (Open Government Licence v3.0), updated 15 October 2026.

Sources

  1. The Code does not itself say repairs are free. GOV.UK guidance says "You will not usually have to pay for any repairs or parts under a safety recall." gov.uk Checked 15 Oct 2026.
  2. 79.5 % of car recall refs launched since 2016 (2,882 of 3,626) contain none of the symptom words in their Concern/Defect text. They describe a risk without a sign the driver would notice.